An industry standard 8011 aluminum foil jumbo roll grade commonly utilized in consumer flexible packaging is 8011 aluminum foil jumbo roll. Manufactured in jumbo roll formats, 8011 Household Aluminum Foil Raw Material provides converters and brand owners an economical raw material solution. This article will examine the key characteristics and applications of 8011 Household Aluminum Foil Raw Material.
Properties of Aluminium Foil Raw Material
Let's first explore some inherent properties that make Aluminium Foil Raw Material well-suited for household end uses. In terms of thickness, The thickness of general household aluminum foil is between 8 microns and 40 microns. Being thinner than commercial-grade foils, 8011 Household aluminum foil raw materials maintains good flexibility even at higher speeds on packaging lines.
Aluminum's strong crystalline structure provides Household aluminum foil raw materials with superb barrier attributes. It acts as an effective seal against oxygen, moisture, aroma compounds and light which are critical for packaging various household items. The foil is non-toxic and FDA compliant for direct food contact applications.
Aluminum foil raw material jumbo roll also has good heat resistance up to approximately 120°C/250°F, allowing brief oven or microwave heating applications. It can be easily printed, coated and converted using standard industry methods. Importantly, aluminum foil raw material jumbo roll is 100% recyclable and highly sustainable with infinite recyclability potential.
Specifications of 8011 Aluminum Foil Jumbo Rolls
Flexibility in high-speed consumer packaging requires consistent performance from raw material suppliers. Key specs for 8011 foil rolls include:
Alloy/temper: 8011 / O
Thickness - 8 microns-40 micron ; ±10 micron tolerance
Width - Standard 200-800mm; ±3mm tolerance
Length - Jumbo Roll Aluminum Foil
Core - 76mm heavy-duty cardboard for wind stability
Surface - Mill finish or optional treatments
Purity - Minimum 99% aluminum composition
Consistency - Gauge control ±1%, width ±0.5%
Certifications - ISO, FDA food compliance
Suppliers strictly control production variables to assure these specifications batch-over-batch for optimized packaging operations.
Manufacturing of 8011 Household Foil
The process flow to manufacture 8011 aluminum foil rolls begins with high purity aluminum ingots. Through controlled hot and cold rolling schedules, ingots are progressively reduced into thin foil sheets with precise gauges.
Key manufacturing stages include:
Melting and alloying aluminum to required composition
Hot mill rolling into thinner slabs at 500-600°C
Pickling to clean surfaces followed by cold rolling
Bench annealing to soften metal and refine grains
Additional cold rolling reduces thickness to 8011 gauge
Stress relieving heat treatment and 2-3% stretcher work
Slitting master coils, quality inspection, winding rolls
Advanced quality control systems objectively verify mechanical properties and gauge tolerances meet commercial requirements at each process checkpoint. State-of-the-art facilities maintain tight manufacturing discipline for consistent 8011 foil supply.
Packaging of Aluminum Foil Rolls
Proper packaging readies 8011 foil for downstream flexible packaging applications. Key aspects involve:
Wrapping each roll tightly in stretch film or shrink wrap
Placing desiccants inside master cartons to absorb moisture
Robust quad-wall cardboard cartons for handling/storage
Shrink wrapping pallets securely with identification labels
Temperature controlled storage under 25°C and 50% RH
Optimal 2 year frozen or 1 year ambient shelf life
Ensuring FIFO (first in, first out) stock rotation practices
Such packaging and warehousing procedures protect the integrity and performance properties of 8011 foil rolls through the supply chain.
Common Converting Methods
Let's take a look at how 8011 foil rolls are converted on high-speed lines to manufacture household flexible packaging solutions:
Pouch and Bag Production
Form-fill-seal machinery formats bags and pouches
Lidding Sheets
Rollfed or cut-sheet stamping, printing, coating, sealing
Roll Printing & Slitting
Directly applies high-quality graphics
Component Punching
Automated turret dies cut individual foil parts
Component Assembly
Piecing, creasing, folding items on packaging lines
Thermoforming
Heated vacuum forming of trays, pads, coverings
Aluminum foil is continuously drawn from parent rolls and transformed using techniques like adhesive lamination, printing, perforating and heat sealing. Robotic handling marries multiple consumer-friendly features onto single-serve and bulk household packaging formats.
Applications of 8011 Household Foil
Let's explore how 8011 aluminum foil's properties are put to use:
Food packaging and storage - Wraps, baking pans, roasting bags
Non-food household items - Wrapping gifts, toys, small appliances
Moisture resistant liners - For freezers, pantries, storage boxes
Oven/microwave safe covers - For platters, dishes, container lids
Food serving overwraps - Foils over casserole dishes, platters
Sandwich/snack wrappers - Individual serve formats for on-the-go
Greaseproof bakery papers - For commissary or in-store bakery use
Holiday decorative foils - For embellishing seasonal items
The diversity of 8011 aluminum foil applications streamlines household management tasks through convenient single and bulk use formats.
Quality Assurance of Aluminium Foil Raw Material
Maintaining safety and performance requires strict quality measures:
ISO 9001 certification of quality systems
ISO 22000 food safety management standard
FDA food contact material compliance
Periodic formulations testing
Raw material and packaging specifications
Statistical process control monitoring
Robust traceability programs
Customer quality auditing
Comprehensive quality assurance programs assure the 8011 household foil and finished packaging will safely contain and protect contents as intended. Customers can feel confident unspecified contaminants or inconsistencies will not compromise products.
8011 gauge aluminum foil manufactured precisely to specifications and packaged securely delivers consumer product manufacturers a versatile raw material substrate. Conversion into a wide variety of economically produced household packaging formats streamlines daily tasks. Supported by comprehensive quality assurance, 8011 foil hygienically contains contents as intended. With aluminum's 100% recyclability, it stays environmentally preferable for myriad flexible packaging applications now and long into the future.
